Turning and milling machines. Industrial equipment

Mechanical processing of wood and metal billets is still in demand in various industries. The use of turning and milling operations allows to obtain optimal results of forming parts while ensuring high accuracy and minimum costs. However, the quality of processing and the financial justification for using such methods of manufacturing materials largely depend on the equipment used. On the market, lathe-milling machines are represented quite widely - in different trim levels, structural and functional designs.

General information about milling lathes

Machines of this type are a combination of equipment designed to perform a wide range of operations. For both groups of technological processes, separate drives are provided. Typically, turning and milling machines and are used where you need to alternately produce different processing activities. As for the design, it is formed by two parts. The milling department is located vertically, and the horizontal turning segment acts as a kind of base, including a frame, a spindle and a tailstock.

Specific design and determines the possibility of performing different types of operations: from shaped machining to boring holes. Also, some models also provide for the addition of a third-party functional tool, which increases the efficiency of processing processes. For example, a lathe-milling machine for wood is often supplemented by extensions of the frame, which make it possible to work with larger workpieces.

Machine tools for metal

In the traditional design, such units perform drilling, cutting and sharpening operations on metal blanks. Given the proper use of the unit's capacity, the material can be given almost any shape. Manufacturers of industrial equipment produce a turning and milling machine for metal with different levels of performance. Typically, low-power plants for workshops and small production lines are selected, as well as high-performance machines for responsible and large-scale processing operations.

Low-power models can include machines with a power potential of up to 400 watts. Such equipment is characterized by a relatively modest mass and can be installed on a workbench or table. Units with a capacity of more than 1000 W are most often used for milling and drilling. In this version, the turning and milling machine for metal can be found in the equipment of large plants, including those from the heavy industry segment.

Woodworking machines

Machines from this category, of course, have lower power indicators, but for the flexibility of operation they benefit from units working with metal. However, most often on such equipment produce a typical serial operation of cutting or milling with the creation of grooves. Also in the furniture industry, curvilinear curved cutting is common. To date, turning and milling machines for wood processing are offered for professional and semi-professional tasks. The differences between these segments are mainly reduced to the dimensions of the units and structural features.

Main characteristics

Although the quality of work is largely determined by the extent to which the design and mechanics of the machine are focused on the maintenance of specific blanks, specialists put the first place in the technical parameters. For machines of this type in wood, the average range is 300-700 W, and metal-oriented models have 400-1000 W. In addition, it is important to take into account the gap between the centers of the machine, which will determine the length of the suitable workpiece. Modern lathe-milling machines are able to work with a length of workpieces of the order of 75 cm. But again there are types of equipment that allow to expand and such characteristics. The value of the processing diameter, which can be up to 22 cm, also matters. A more in-depth analysis of technical indicators should be determined on the basis of the tasks for which the machine is selected. Depending on the operations, the future owner can also estimate the depth of the grinding, the parameters of the cutters, the maximum dimensions of the tooling, and so on.

Turning and milling machine with CNC - what is the feature?

In fact, these are machine tools that have the ability to perform processing without operator control. In the most advanced models of this type, the user initially sets the processing program with certain parameters and leaves the unit to perform the tasks set. The software type of control allows for more precise settings of rotation speed, processing characteristics and other parameters. It is important to note that the CNC lathe and milling machine can automatically change the processing parameters depending on external conditions. From special sensors, the controller can receive information, for example, about temperature. And if the excess of permissible heating values is recorded, the unit either stops on its own or reduces the pace of work.

Conclusion

The variety of designs in which modern machines are presented allows them to be installed in any suitable place: from the workbench to the factory production line. Search for the right models follows in the manufacturers' line of Jet, Oneway, Sturm, as well as the domestic manufacturer of "Encore". Specialists of these companies offer the most functional, safe and flexible in operation milling and turning machines. The price of models of a semi-professional level for processing of wood makes on the average 15-25 thousand rbl. And on the contrary, the professional segment of equipment intended for metal blanks has offers of about 70-100 thousand. However, much depends also on the operating parameters of a particular model, and on its configuration with functional support.