Machines for the production of slag blocks. Equipment for the production of cinder blocks

The profitability of the production of building material for the laying of walls and ceilings to a large extent depends on the cost of raw materials. Traditional bricks and solid blocks represent a group of the most expensive material, which is supported by rather high technical and operational qualities. But there will always be a consumer ready to buy a less attractive product, but a cheap product. This can also explain the high rates with which equipment for the production of slag blocks and similar in construction materials characteristics are distributed. With small investments, the manufacturer receives construction components that provide good thermal conductivity and tolerable indicators of durability.

Manufacturing technology

The manufacturing process involves three main steps. The event begins with the formation of a concrete mix, which should include cement, water, as well as screenings or other waste from production activities. At this stage it is important to correctly use plasticizing additives. The hardness of the solution will depend on the fillers in the future. In the second stage, a machine is used to produce cinder blocks, which, by physical effort, performs a thorough kneading of the obtained mass and unloads portions of the solution into special molds. Here, the vibropressing machine comes into operation, which carefully rams the hard mass placed in the molding zone. It should be noted that after the removal of the machine, the solution in the form of a block must retain its shape. Usually, to achieve this result, manufacturers add binders such as relaxaxol and fulerone. At the final stage, the blocks become frozen, after which they are stacked on special racks.

Form for cinder block

Since the geometry and the future kind of cinder blocks depend on the molds used, special attention should be paid to this tooling. Manufacture of such cells can be from any handy material - in particular, it can be wood or metal. The main thing is that in the process of vibrocompression the machine for the production of cinder blocks does not damage the frame. Externally, the finished shape resembles an open box with a bottom and four walls. Typically, one element corresponds to one block, but in order to save material, you can organize sections with multiple compartments.

As for the dimensions, it is better to use the standard parameters of the building block - 40 x 20 x 20 cm. Also for the formation of voids, it is necessary in each cell to provide a cylindrical blank that will fill the space in the workpiece. For the replacement function, any element that does not damage the machines for the manufacture of slag blocks during the ramming process is suitable. Usually, glass bottles with thick walls are used for this.

Basic equipment for production

The traditional composition of a full-scale slag block production line includes a concrete mixer, a vibratory installation and a press. Shovels, wheelbarrows and molds are also used as auxiliary equipment. The machine for mixing concrete prepares the mixture for further shaping, the vibrating machine performs the compaction of the solution structure, and the pressing unit directly assembles the block. The listed machines for the production of slag blocks can be used separately or as a universal multi-tasking installation. Usually the first scheme is used in mass production, as it allows high-quality production at high speed. True, for the operation and maintenance of individual units requires more space.

Mini-machine for slagblocks

In this case we are talking about mobile stations, which are a compact production line for the manufacture of cinder blocks and other building materials with a similar shape and structure. Some modifications work from a normal 220 V power supply, so for the most part, the operation of the equipment is possible in a private home. As part of the complex, small machines are provided for the manufacture of slag blocks, each of which performs its task - kneading mortar, vibrocompression, laying and molding. Despite the modest size, these lines usually provide an ergonomic part of the supply of blocks, eliminating the need for special pallets and shelves.

Homemade equipment

Implement the production site for the cinder block can be done on their own. For example, with the help of sheet metal, electric motor and welding machine, it is possible to produce an aggregate that can perform the function of a vibratory press. The fact is that for this type of operation does not require high power, as in the case of factory hydraulics. The vibrating effect will be provided by an engine that can be placed on a rubber platform and fixed to a metal structure. The rest of the machines for the production of slag blocks can be completely replaced by manual effort. For example, kneading can be done with shovels, and setting up in a mold is realized by containers of appropriate size. Of course, it is not necessary to speak about the high quality of the products obtained at such capacities, but for a particular application of cinderblocks in small volumes, this option justifies itself.

Conclusion

If we compare the technology of manufacturing the cinder block with the methods of creating bricks, then the benefit will be obvious. Another question is how feasible is the construction of houses made of such material? As practice shows, professional equipment for the production of slag blocks forms elements with optimal density and rigidity. In order to increase the reliability of the builders also provide for the presence of metal fittings. As a result, according to the criteria of strength, insulation and affordability, the cinder block can be considered as one of the best building materials. However, these advantages are overshadowed by the unsatisfactory ecology of additives that manufacturers contribute to the composition of the material.