How to make a cantilever gate with your own hands?

Console sliding gates are a rather complex design. However, they are convenient and practical, therefore they are widely used in private households and in industrial facilities. To date, there are many manufacturers that supply ready-made gates and components to the market. With the help of qualified help, you can quite competently and quickly implement the installation. However, if you want to save and implement creative energy, then it's better to start the sliding gate device yourself.

Description of the console gate

Cantilever sliding gates do not have space limitations from the top. In addition, they do not have contact with ground rails. This gate design is one of the most difficult, but similar "sacrifices" are justified. The door leaf is not in contact with the surface, it is suspended on the roller blocks using a guide beam. Roller blocks and beams are usually located at the bottom of the gate. Sometimes the guide beam and blocks are located in the center or on top of the blade. This approach is justified when the cantilever nodes can be suspended on the capital wall of the neighboring building.

This technology is also used when there are building structures or structures that can withstand loads from the canvas. Otherwise, a power structure is being constructed, which is not always beneficial. In most cases, for this reason, a sliding cantilever gate is used with a load-bearing beam located at the bottom.

Design features of the console gate

If you decided to make a cantilever gate with your own hands, you should get acquainted with the basic circuit of this design. The cloth is mounted on a frame, which is made of a metal profile pipe. To the frame is strengthened the bearing beam, which has a special profile. Inside the latter are introduced roller carriages. The beam moves with the gate left and right along the carriages, the gate closes and opens.

The biggest load is experienced by roller carriages and a beam, this is especially true when the gate is fully opened or closed. To unload these units, an end discharge roller is used which enters and rests against a catcher located at the bottom. In the other part, for the fastening of the web at full opening, an end stop roller with a catcher can be used.

The console system for sliding gates can have a top catcher and a guide with rollers that eliminate lateral rolling. The catcher will fix the blade in the closed state. To prevent the inside of the beams from getting foreign objects and contamination, stubs are used. The design is installed on the power elements, among them:

• The counterpost;
• Support column;
• Foundation for roller carriages.

If the site has strong supports that are made of metal, concrete or brick, they can be used as a reciprocating or supporting pillar. If there are none, then they will have to be built from a metal profile pipe. The foundation for the console must be built separately. If you decide to make sliding gates of console type, then they can be supplemented with an electric drive, which is installed between the roller carriages. In order for the canvas to be set in motion, the rack must be fixed to its side surface. The control unit is mounted on the drive.

Is it possible to install a sliding gate

Even if you do not have financial constraints and you have a huge desire, the site does not always have the opportunity to install the console gate itself. If the space is rather limited, then the console design will have to be replaced with another one. After all, along the fence should be left a place not less than 1.5 times the width of the doorway. This requirement is due to the fact that the canvas also has a technological part, the length of which will take half the width of the opening. This will evenly distribute the load on the console unit.

For the reason that such gates move in a straight line, the area left for them should be straight. In the place where the gate will move, there should be no roughness of the terrain, which could interfere with the movement of the gate. If you decide to create a console gate, the photo is recommended in advance. Of these you can understand that there should not be wickets in the way of the movement of the structure. They are usually installed on the opposite side.

If you order such a gate with a built-in wicket, then it will have high thresholds, which is not very convenient for elderly people and children. Some masters leave a distance as a gate, which will be enough for a person to pass through. This is not recommended, because any mechanism is designed for a number of cycles, and frequent use of the design can reduce the resource. If the arrival to the territory occurs from a narrow lane, it is necessary to increase the opening to facilitate maneuvering, which will negatively affect the overall dimensions of the canvas. If there are no such situations on the site, then you can proceed to manufacture the console gates.

Preparatory work

Gates console type start to arrange with training. To do this, you should evaluate the location of the work. If the structure will be installed in place of the old one, then the condition of the support pillars should be evaluated. If they are made of reinforced concrete or brick, then their section should be 20x20 cm or more. When it comes to a metal profile pipe, the cross-section is usually 60x40 cm. These supports must be installed strictly vertically and well fixed in the ground. These elements will act as reciprocal and support pillars. If there are none, then the poles will need to be installed.

Installing the cantilever gate with an average beam, near the pillar, you must dig a hole under the foundation. It is located close to the support, it should go parallel to the fence, and its dimensions will be 500x2000 mm. If a new fence is to be built on the territory, then all construction and gates must be combined, which is preferable.

Quite often at the entrance erect brick pillars, which is not only beautiful, but also practical. If you also decided to follow this experience, you will need to form the mortgage elements, they will look like steel plates 300x100 mm. Their thickness should be 5 mm. The upper plate is located on the inside of the post, which is closer to the opening. The step from the top of the post to the plate should be 200 mm. Leaving from the zero mark of 200 mm, install the bottom insertion plate, it is necessary to act in the same way.

Zero level will enter through the gate. The central plate is located in the middle, between the lower and upper. To these elements will be fixed gate nodes. Making the cantilever sliding gates with your own hands, you should take into account that the width of the passage is usually 4 m. This standard was adopted in European countries. Manufacturers of fittings and accessories offer sets of elements for this size of the gate. To facilitate the work, it is better to use the ready-made solution.

Selecting the canvas, you must decide what it will be lined with. Each of the options has its advantages and disadvantages. The final solution can influence the choice of power elements. The most commonly used corrugated board, however, you can find varieties of veneer lining or forged decorative elements. As an alternative solution is a lattice construction, formed from steel pipes.

Carrying out the markup

When the cantilevered gates with the middle beam with their own hands are executed, the next step is to start marking. In this case, it does not matter whether the fence is built on the territory. Marking is carried out after the installation of poles. To do this, you will need to determine the level of the zero mark, as it is the level of entry into the garage doorway. Mark the level on one column, from which the mark is transferred to the other with a laser or water level. At zero markings, a cord is pulled, which must be brought close to the inner surface of the supports. The rope must be further than the support post.

Foundation

The foundation will assume the load from the weight of the gate. The upper part will be the channel 20, the length of which will be 2000 mm. Roller knots and a drive will be installed on this assembly. A pit is prepared for the foundation, which must be adjacent to the support post. Its width is 500 mm, while the valley will be equal to 2100 mm. The depth should be determined by the level of freezing of the soil in the winter. In most regions, this parameter is 1500 mm.

If you install a console gate kit, then the technology will remain the same. It provides reinforcement of the foundation. In order to connect the base to the channel, you need to prepare 3 skeletons. Use for this purpose is the reinforcement No. 16. For cross-links, the fixture No. 10 is used, the step in this case must be equal to the limit from 300 to 400 mm.

The frame is attached to the bottom surface of the channel. Axial lines of skeletons should be removed from the edges of the channel by 400 mm. After that, the sand or sand-gravel mixture is poured, which is compacted. A channel with reinforcing cages is installed on the surface. For pouring the foundation you should use concrete grade M-250 or M-300. For preparation it is necessary to be reserved:

• Bucket;
• Rubble;
• Sand.

The amount of liquid will depend on the moisture content of the cement and sand. If you want to reduce the volume of water and increase the mobility of the composition, you should use a plasticizer. The feeding of the concrete mix must be carried out gradually, only then the leveled structure will not be shifted. Once the next batch of concrete has been laid, it is pierced in several places by reinforcement, which will remove air bubbles.

After laying the top layer, the surface of the channel should be wiped, so that it remains clean for subsequent manipulations. Maturation of concrete will occur within 28 days, but after a week the solution will gain strength, which will make it possible to install the gate. At this time, you can do other operations.

Fabric manufacture

If you have wondered about how to make a console gate, then you should become more familiar with the technology of making the canvas. The main frame will consist of a profile pipe with a section of 60x40 mm. Internal filling and stiffeners are made of pipes, the cross-section of which is 20x40 mm. From the bottom there will be a bearing beam, its length is 6 m. Weld it to the gate.

Buying accessories, you need to take into account the weight of the canvas and the size of the opening. The size of the opening is 4000 mm, while the weight of the liner with sheathing from the corrugated board can reach 400 kg. The standard set of components includes:

• Guide beam;
• The end roller;
• Two roller bearings;
• Lower end roller catcher;
• Directing device;
• Upper catcher;
• Two plugs on the beam.

Methods of work

For the basic frame it is necessary to cut the profile pipes, the cross section of which is 60x40 mm. To prevent access to the internal cavity of the pipe during welding, seams should be made as tight as possible. The layout is done by a square and a tape measure. Cutting blanks can be done with an angle grinder with a cutting disc. It is better to use a rifled machine that will ensure the accuracy of observing corners.

On the mounting surface, pipes are laid out, and then all the seams are seized. After checking the dimensions, all joints are welded with a continuous seam. The remaining open ends are welded with plugs. For the stiffeners, profile pipes must be prepared that are applied to the inner surface of the frame and pulled together by clamps. After that, they can be seized with welding. The guide beams are fixed to the lower surface of the gate. For priming and dyeing the gates are installed in a position that is close to vertical. For work it is better to use an anticorrosive automobile primer, which is applied in two layers.

If you want to speed up the priming process, you should use a sprayer and a compressor. Brush for this, too, will do, but the work will stretch for a longer time, and the quality of the coating seems worse. Particular attention should be paid to ensure that the primer is in the gap between the turns and the beam. The gap is also closed acrylic sealant, laid sausages. The gate on the next stage is painted entirely in 2 layers. The surface of the supporting beam is not covered.

As soon as the paint dries, the gates can be faced. The most preferred material for this is profiled, because it combines beautiful appearance, strength, light weight and reasonable cost.

Installation of gates

Console gates in the next stage can be installed on the channel. These manipulations are carried out not earlier than a week after completion of concreting. To install roller trolleys, a mounting plate with studs must be purchased. With its help you can adjust the position of the gate horizontally and vertically. In addition, the gate can be removed to replace the roller blocks or repair individual units.

When it was time to install the cantilever gate, the roller trolley sits on the mounting plate. Do not tighten the upper nuts too much. The foundation marks the position of the plates. From the edge of the channel, measure 150 mm and draw a perpendicular line. With good bearing capacity of the pillars, anchor bolts will be well anchored in them. The use of metal additional poles is not required. If they are not present, then according to the prepared mortgages, a vertical pipe is installed vertically. On the support post it can be welded to the edge, on the reciprocal column it can be welded to the edge of the column with a deviation in the range from 20 to 50 mm.

Installation Recommendations

When the cantilever gates are mounted, in the next step the roller carriages are placed in the supporting beam and are shifted to the central part of the structure. By enlisting the help of one more person, the canvas will need to be moved vertically over the channel. Roller carriages are bred on different lines, and the stretched rope should touch the guide beam. This position is fixed by means of supports from the plates.

The work of the gate needs to be checked, this concerns their horizontal and vertical dimensions, which are analyzed in the closed position. If it is necessary to adjust the structure, then use nuts on the studs. The gate must move along the guide. The gaps between the response and support posts should be the same, while from the zero mark to the bottom edge should remain about 100 mm or slightly less. If the cantilever doors move correctly, the nuts of the carriages can be tightened, while the pads are welded around the perimeter.

Conclusion

If you decide to independently manufacture and install the sliding console gates, the carriages with your own hands must be inserted into the supporting beam. In general, the carriages are needed to move the beam along them, which will ensure the closing and opening of the gate.