Charcoal. Production of charcoal: equipment

At the present stage, charcoal, namely its production, can bring quite a high profit. This is a very promising branch of the entrepreneurial sphere. In the world in the first places are those manufacturers who were able to reorient their work on the use of materials that do not pollute the surrounding nature. In addition, the massive transition to charcoal is associated with the emergence of demand for it. And this, in turn, is due to its low price - from 16 rubles. Per kilogram. Therefore, it is worth trying to occupy this niche in the market and start to get a good profit.

The first stage in the organization of business

First of all, it is necessary to draw up a project. The business plan should be based on market research and on the collected data. It is necessary to understand who will use the products you produce, and also determine the level at which demand is located. In the event that the number of consumers allows you to hope for a stable income, you should proceed to the next stage.

Looking for suppliers and analyzing the level of competitiveness

The production of charcoal must be accompanied by uninterrupted supplies of raw materials. Therefore, it is necessary to find suppliers. The most optimal option will be the formation of the enterprise in the place next to which the raw material base is located. In this case, transportation costs will be minimized. At the moment when the first two issues are resolved, you need to pay attention to competitors. To set up the production of charcoal, you will need to form a cost for services and products. Only in this case you can formulate a specific proposal.

It is necessary to formulate strategies correctly

The advertising campaign will not be superfluous. It is necessary to inform customers and suppliers that a new enterprise has started functioning. How profitable will be the entrepreneurial activity, which is based on charcoal, depends on the correct strategy of behavior in the market. To organize such a business, huge investments are not required. Therefore, in the case of skilful management, profits can be obtained already in the first months of active work.

Powerful equipment is not worth buying immediately

In order to open your enterprise, you do not need to rebuild large technological premises at the initial stage. Do not need to immediately purchase a large number of equipment. Installation, with which you can receive charcoal in the amount of 40 tons per month, will cost 300 thousand rubles. This equipment can be serviced by a team consisting of 2 people.

In the event that business development will be successful, in the future it is possible to expand production, find new employees and purchase new, more powerful installations.

Purchase of production line

How to make charcoal wood? A special place in its production is occupied by equipment. It can be divided into several types: auxiliary, mobile and stationary. Environmental safety is the main requirement. Equipment must be purchased in such a way that it does not do any harm to the surrounding nature. However, it should be noted that the installation for the creation of charcoal in most cases focused on non-waste production. Therefore, there will be no problems with environmental safety requirements. All waste and gases will simply burn with fuel.

Mobile Installations

The furnace for charcoal can weigh from 6 to 80 tons. Relatively small installations can be transferred from one site to another. In some situations this can be quite convenient, as it will not be necessary to regularly transport raw materials to certain areas. In addition, this type of equipment can be collected and disassembled in a few hours. In normal weather, they can work without problems in open areas. In order to purchase large installations, you must first organize a dry indoor room in which you can store raw materials and the product.

Do I need to buy additional equipment?

Furnaces for the production of charcoal do not require qualified care. Therefore, to employ people who possess any skills and specialization, the entrepreneur will not be required. Together with the installation, additional equipment may require packaging machines, equipment for sawing wood, scales for weighing not only raw materials, but also finished products. But it is worthwhile to understand that auxiliary machines are very rarely needed at the initial stage of production. However, at a time when the production of charcoal will occur in larger volumes, additional installations will not be superfluous. With the help of them, the entrepreneur can optimize the work.

Advantage of business

What else do you need to know in order to organize such a business? Charcoal, namely its production, has one more important advantage. Such entrepreneurial activity will be accompanied by state benefits. This is due to the fact that the government encourages those enterprises that are environmentally friendly and waste-free. Thus, the state, as it were, stimulates entrepreneurs who care about the environment.

Benefits can be manifested in the form of loyal taxation. Also at the present stage, various state programs are constantly being formed, which are designed to help small and medium-sized businesses. The production of such products, as well as its implementation, can be an excellent option for those people who wish to start their activities, but do not yet have a sufficiently large starting capital.

What can be used as a starting material?

Firewood can be used as a raw material for production. You can use a variety of wood species, thus obtaining, respectively, different types of finished products. In order to cook food, it is worth using coal from fruit trees. They do not have tar and any other substances that could make food unfit for consumption. The most qualitative will be considered the charcoal, with the creation of which birch was used. In this wood there are no impurities. In addition, it is characterized by a low level of ash and moisture. Accordingly, when burning, there is practically no smoke. However, the specific heat transfer is at a sufficiently high level.

The biological type of fuel can be used not only in everyday life, but also in the metallurgical industry. With the help of coal, pig iron is obtained, which is characterized by a large number of unique properties. When using a different type of fuel, such a product can not be obtained.

Coal can be obtained from sawdust, bark, cake, straw and many other agricultural waste products. However, the quality of such products will be low. In order to melt the home furnaces, you can use just such charcoal. The price is not too high, which is the determining factor.

How are products manufactured?

The technology of production of charcoal has been developed for a long time. For a long period, she was able to improve. Due to the many years of experience of its predecessors, it managed to make it better. The manufacturing process should begin with the loading of raw materials into specialized equipment chambers. It is in them that the production of the products we need begins.

After the download has been successful, fire should be ignited in the fire compartment. The temperature should be brought to the level necessary for the activity. From this moment, the pyrolysis process will begin in the chamber containing the raw materials. In other words, the wood will be burned without oxygen. At the same time, all those combustion products that will be released are redirected to the furnace. They help to ensure that the temperature regime is at a certain level.

After the pyrolysis has been completed, the charcoal must be removed from the chamber and placed on special gratings. On them, the product must remain until it is completely cooled. After this, it is necessary to make a package of charcoal.

What are the nuances to consider?

As can be seen from all of the above, the production of this type of fuel is not difficult. However, it should be understood that there are some tricks. It is necessary to observe a certain pyrolysis time. Otherwise, the finished products will be spoiled. In the event that the raw material is underexcessed, the output will produce a product that has too high humidity or a large amount of impurities. If the wood is overexposed, then nothing will be output either, since the raw material will burn completely.

Do not load several types of wood into one chamber at once. Each variety requires a certain time, which is necessary for pyrolysis. As fuel for furnaces, wood from non-precious wood species can be used. You can also use coal, peat and other fossil fuels. It is possible to reorient the operation of the unit to gas. However, in this situation it will be necessary to refuel the cylinders regularly or conduct a gas pipeline. In addition, the use of gas will greatly increase the danger of the whole production.

What is the cost to be ready?

In order to organize your own business, you have to spend about 500 thousand rubles. This amount includes the purchase of equipment (300 thousand rubles), the registration of the enterprise (LLC), the purchase of additional tools, payments to suppliers, rent of premises and so on.

Conclusion

With all the advantages listed above, the risks are minimal. And in order to avoid them at all, it will be necessary to carefully analyze and consider the production of charcoal. Only in case of careful approach to the organization of entrepreneurial activity can the home business in a few years be turned into a large enterprise, whose activity is to produce biofuel. It is only necessary to move forward and achieve our goals.