Equipment for slaughtering cattle: description, features and reviews

Measures for the slaughter of cattle and the further processing of the meat obtained are a complex and multistage process. The technologies envisage the use of specialized equipment, which includes the units for cooling, storage and conservation of carcasses. Modern machines and processing lines allow organizing practically non-waste production with utilization of by-products. As a rule, equipment for slaughtering livestock is used to complete individual premises. But in recent years, gaining popularity and modular workshops, which already provide technical equipment with the necessary aggregates for slaughter. Such objects are slaughter items, which are characterized by high functionality and the possibility of minimizing costs.

Stunning equipment

Special boxes are used for stunning. As a rule, they are designed to work with pigs. Stainless steel is used as the material for the design. The standard dimensions of such boxes have the following parameters: 162 cm in length, 175 cm in height and 75 cm in width. Such equipment for slaughtering pigs weighs no more than 200 kg, allowing to deafen individuals up to 140 kg. The work of boxing is performed according to the following scheme:

• Pigs are introduced for slaughter, after which the lid is closed.
• By means of special forceps is made stunning.
• The lever of the box is removed from the lock.
• The carcass automatically gets out of the box into the slaughterhouse.

To advantages of such models for stunning it is necessary to attribute undemanding care. Of course, after each event, you should perform a thorough cleaning, but due to a simple design these actions do not cause any special problems. After the stunning operation, equipment is used for the slaughter of pigs of a different type. In particular, technical means can be used for the primary processing of livestock.

Workshops for primary processing

Small meat processing plants usually can not afford the supply of full-scale units designed to perform each cycle of processing with high productivity. In such cases, the optimum option is the complex of primary processing. As a rule, in such complexes are concentrated machines, through which a mini-slaughter is organized. The equipment of this type allows to provide a full cycle of processing. Again, the function of machines is realized with the expectation of minimizing costs with the use of non-waste technologies. In other words, the company uses all secondary products. From the transition to such capacities, many people are stopped by low productivity and unsatisfactory functionality. But this does not apply to modern lines. First, the availability of automatic devices and machines accelerates the pace of processing. Secondly, slaughterhouses are supplied with equipment of various types, which should be considered separately.

Mini-slaughter

Several types of equipment are included in the equipment of processing complexes. In fact, each machine is a small line, performing strictly its function of processing. For example, the equipment for the slaughterhouse "Cattle" in the complex processing system is represented by the following machines:

• The compartment for stunning, which provides a trap for the head and feeder.
• Skinning platform lift type with a drum.
• Nut base with a receptacle for intestines.
• Lift for quartering.
• The device for putting the carcass on a hanging path.
• Scales travel.
• Cooling tunnel.
• Weight (usually supplied as an option).
• Band-saw.

Of course, the equipment may include other units, but in this case a standard set of primary processing facilities is considered. It is important to note the similarity of the line with the industrial branches for slaughter. Even in the minimum set of equipment for the slaughterhouse "KRS" allows you to perform not only basic operations, but also auxiliary procedures - for example, related to the same processing of waste.

Characteristics of the complex "KRS"

The modular line can be designed to work with different degrees of productivity, allowing you to provide slaughter at an average speed of up to 5 heads per hour. Such complex "KRS" will have the following characteristics:

• Weight - 14 tons.
• Dimensions - 1220х244х554 cm.
• The network requirements are 380 V when connected with a dry contact.
• The power consumption in the summer is 24 kW / h.
• Power consumption in winter - 28 kW / h.
• Water pressure - minimum level of 2 atm.
• The connecting size of the sewage drain is 11 cm.

Modular complexes are formed from the same components as traditional meat processing plants. Modern equipment for slaughtering and primary processing is closely connected with devices and devices for removing hides and nuts. These are high-tech machines that are equipped with auto-correction sensors, reliable weights and other useful options.

Technical Support for Slaughterhouse Offices

As a rule, there are four departments in which operations are carried out to stun, slaughter and further process meat and waste. The main compartment includes the aforementioned stunning box, the slaughter equipment itself, the electro-silencing device, and the scraping tank. Then follows the site on which the processing of intestinal wastes is carried out. In its equipment includes units for intestinal wringing and a technological table. In some enterprises, there are also branches in which fodder is cooked. Special vats, trolleys, the same technological table and digestive boilers are installed here.

Practically at each stage of processing, the formation of fat is possible. Various devices can be provided for its collection, but the most effective solution will be the organization of a department for the dredging of fat with appropriate machines. It should be noted that the equipment for the slaughterhouse, divided into several compartments, lasts longer and requires less time for maintenance. But to achieve these advantages in practice it is possible only under condition of rational zoning of space in the enterprise.

Reviews of the owners of equipment for slaughter

Usually reviews about the machines of famous manufacturers are supportive. Owners of the equipment note the high functionality, durability and performance. By the way, modern models are widely supplied with all sorts of electronic systems and automated devices. Such equipment for slaughtering livestock undoubtedly increases the speed and quality, but in the event of a breakdown, you will have to prepare a serious amount for repair work. Nevertheless, users of such lines speak about the convenience of using specialized technological equipment. But it is expensive and requires a more careful approach to content.

Reviews about modular shops

Complex lines have advantages in the form of compactness, optimization of processing processes and in some cases differ economical in the process of operation. Nevertheless, according to the owners of the modular workshops, the equipment for the slaughterhouse is closely connected with each other and with the breakdown of one device the whole cycle stops. However, such phenomena depend on the equipment and configuration of a particular mini-carnage. In addition, such risks are covered by the mobility of the blocks and the rational use of space. If we talk about the cost, then in some cases it exceeds the cost of equipping the usual workshop.

How much does the equipment cost?

The price corridor is quite extensive, because the equipment itself is diverse. The lowest level is represented by separate devices and devices. This is the initial equipment for the slaughter of cattle, the price of which may be 30-50 thousand rubles. If we talk about additional devices in the form of hooks and cleaners, they are estimated at 5-10 thousand rubles.

Obviously, modular slaughter lines are estimated in large amounts. In the average range, we can talk about 2-3 million rubles. However, everything depends on the configuration, additional devices, functionality and performance of the mini-shop. For example, the most expensive is automatic equipment for slaughter - the prices in this case increase to 3-3.5 million rubles. For one shop.

Conclusion

As meat producers, as well as entrepreneurs, whose activities are related to this field, say, the technical organization of slaughter is not particularly difficult. The main thing is to determine the specific tasks of the enterprise, to find a suitable premises and to calculate the communication support of the line. Difficulties can arise because of unprofitable business. It is important to take into account not only equipment for the slaughterhouse, but also products that will be produced with its help. No wonder many manufacturers note the importance of waste-free enterprise. If correctly calculate the capacity of the slaughterhouse, the range of possible operations and arrange conditions for the proper storage of raw materials, then the probability of the success of such a business will increase significantly. But these issues should be considered even before the money is invested in the equipment, whether it is a separate machine or a fully-equipped modular line.