Rubber tiles with their own hands. Manufacture of rubber tiles by own hands

It is quite common in recent years for the construction of areas of rubber tiles, you can make it yourself, which will save you money. As a result, it will be possible to obtain products that have a bright appearance and are easy to lay.

Features of rubber tiles

Despite the fact that the rubber tile appeared on the market of building materials of Russia relatively recently, it managed to win worthy positions, because the products have excellent qualities, among them anti-slip features that allow using the tile at any time of the year. If a crust of ice forms on the surface of the coating, then it is easy to get rid of it by using a crowbar.

Rubber paving slab from crumb has a long life, the material is strong enough, it does not rub off under impressive mechanical influences. You will not encounter the problem of puddles forming on the surface of tracks from this tile, since it has a drainage effect due to the porous structure. Products are good enough to pass moisture. After the products are ready, they can be laid on any kind of base, for example, gravel, soil, concrete, sand, and asphalt.

Raw materials for making tiles

Rubber tiles with their own hands are made using rubber crumb, which acts as a product of secondary processing of automobile tires. The starting material is rubber, which can be natural or artificial. This determines the strength of the final coating, as well as its extremely high resistance to mechanical wear. Thus, the production of the described products allows performing two functions, one of them is to produce a material with excellent performance, while the second is expressed by the safe disposal of an unnecessary product.

Technical equipment

Rubber tiles with their own hands can be manufactured only with the availability of appropriate equipment, which has a very impressive cost. If you intend to do manufacturing for business, then its acquisition is advisable, whereas if you are faced with the task of laying a path on the backyard, then it is preferable to purchase products in finished form, it will be cheaper even for the option in which the units will be leased.

To conduct work on the production of rubber tiles, you should buy:

• Thermo-cabinet;
• mixer;
• Conductor for holes;
• Hydraulic Press;
• Set of forms;
• Platform, tables and stands for the mixer.

If you plan to purchase such equipment, then you will have to pay about 1 590 000-2 370 000 rubles. In the minimal variant of the price you will get the most modest set of equipment, while the mini-factory is put in the highest price.

Technological process of production

Manufacture of rubber tile by own hands is carried out by a method of initial removal from tires of steel elements. After the prepared rubber products are subjected to grinding to the size of the particles in the range from 1 to 4 mm. Then the crumb is combined with the astringent polyurethane mixture, the pigment and brought to a homogeneous state. The mixture must be poured into molds, subjecting future products to vulcanizing oppression.

The production of rubber tiles by oneself can be done by hot or cold pressing, but both these processes are carried out at elevated temperatures. In the first case, a temperature of 140 ° C is maintained for a quarter of an hour, while during cold working the products undergo a four-hour treatment at 80 ° C. If we consider the final qualitative characteristics of the finished product, then both methods are equivalent, in the matter of energy consumption methods are also equivalent. But if you independently arrange the production line, the "hot" method will cost much less, but if you want to improve performance, then you should choose the technology of "cold" bringing to readiness.

Production features

If the basis of your business is rubber tile, you can produce it yourself, investing approximately 2 million rubles. This includes the costs of starting up and equipment. Any beginning businessman is interested in the question of when the business will pay off. In the case described, this will happen in about 6 months. Rubber tiles can be supplied to stores, from there they will buy it for the arrangement of children's and sports grounds, private garages, garden lanes, pavilions, and terraces.

Myth about the production of rubber tiles

Despite the fact that in the shops at affordable prices, rubber tiles, home-made craftsmen continue to produce it. But so far myths about quality or production process go . One of them is expressed in the fact that products produced by the hot pressing method have not so high quality in comparison with the analogs obtained by the cold process technology. This statement can not be considered absolutely correct. Today it is refuted by manufacturing companies that use both methods.

Stacking

The installation of rubber tiles with their own hands begins with the arrangement of lighthouses. After the territory is prepared. Initially, gravel is laid on the ground, it will act as a drainage layer. Be sure to lay on a base with a certain bias, this will allow waste water to drain to the sewer. On the edges of the path should be placed curb, otherwise the pavement will crawl at the first spring melting snow. Before proceeding with the installation of the tile, it is necessary to lay a sand layer. For which it is recommended to use exclusively pure sand, which has no additional impurities. The thickness of this layer should be approximately 5 cm.

Laying of products should be carried out on a pre-stretched cord, which is located along the perimeter of the marked area, it can be stretched according to pre-installed pegs. After every 3 stacked rows, it is necessary to carefully analyze the flatness of each tile individually. It is possible to admit some error, which is limited to the limits of 0.5-1 cm. Once one element is in place, its position can be corrected by soft tapping with a rubber mallet. If the area allocated for the track is left free at the edges, it can be filled with plate elements, which are recommended to be cut using discs with diamond crumbs.

Final installation work

After completing the laying of the tile, its surface should be compacted, using a vibratory plate and covered with clean sand, after which it must be swept out, which will allow cutting the seams. A tile made of rubber chips can be used to enrich the infield area. Rubber paving tiles with their own hands can be made in a short time, and after that it fits into any exterior and will last for a rather long period of time.